Software

Manufacturing Execution System

Real-time production orchestration from order to finished goods - integrated with ERP above and PLCs below.

Aptean

Software we deliver

Objective powered by Aptean

We implement MES on Objective by Aptean - a proven, modular platform for manufacturing operations.

Where MES sits

MES owns Level 3 production operations

In ISA-95, MES sits alongside the WMS on Level 3 and connects upward to ERP and downward to WES/WCS, SCADA and PLCs.

Level 4
ERP

Business planning, finance, S&OP.

Level 3
MES - WMS - MOMs - QMS

Operations management - MES owns production execution.

Level 2
SCADA, HMI, Batch - WCS

Supervisory control of lines and cells.

Level 1
PLC, sensors, I/O

Field devices on the machine.

Our gate-to-gate solution

MES owns the production heart of the flow

One end-to-end picture - from goods receipt to customer. MES orchestrates the production zone, working hand in hand with the WMS for raw and finished goods.

Gate-to-Gate

Production at the centre of the flow

WMS scopeMES scope
Inbound - Warehouse (raw)
Goods receipt
Receiving
Raw material receipt
Inspection
Put-away
Warehouse (raw)
WMSMES
Production order

Picking & re-locate run continuously between warehouse and production.

Production
OEE
IIoT
Production center
ABC
Quality
Paperless
Warehouse (outbound) - Shipping
Warehouse (finished)
Outbound
Loading
Customer

Highlighted zones show where MES owns the flow - greyed steps belong to the other system.

Capabilities

What MES delivers on the floor

Order dispatching & execution

Production orders sequenced and released to lines, cells and operators in real time.

Real-time WIP & OEE

Live work-in-progress, OEE, availability, performance and quality from the floor.

Genealogy & traceability

Full forward and backward traceability of materials, batches and operations.

Quality & non-conformance

In-process checks, SPC, deviations and electronic batch records.

ERP & PLC integration

Two-way integration with ERP for orders and confirmations, and PLCs for live data.

Paperless operator UX

Work instructions, e-signatures and digital logbooks at every workstation.

KPIs that matter

MES KPIs commonly cited by Gartner

Benchmarks observed across Gartner manufacturing studies and industry MES deployments. Actual results depend on baseline maturity, scope and adoption.

OEE+10–25%

Typical uplift after MES rollout (Gartner / industry benchmarks).

First-pass yield+5–15%

Driven by in-line quality and SPC.

Unplanned downtime−20–40%

Faster detection and root-cause via real-time events.

Schedule adherence≥ 95%

Order-to-finish discipline with electronic dispatching.

Scrap & rework−15–30%

Closed-loop quality and operator guidance.

Time-to-traceabilityMinutes vs days

Genealogy queries on demand instead of paper recall.

Rocket lifting off

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