Software

Smart Factory Software

A connected stack for production, logistics and visibility. Integration-ready and proven on mission-critical sites.

  • MES

    Software

    Manufacturing Execution System

    Production orchestration, order to finished goods

    Real-time MES that releases orders to the floor, captures live OEE and WIP, and keeps full genealogy across materials, batches and operations - tightly integrated with ERP and PLCs.

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    • Order dispatching & execution

      Sequence and release orders to lines, cells and operators in real time.

    • Real-time WIP & OEE

      Live availability, performance and quality straight from the floor.

    • Genealogy & traceability

      Full forward and backward traceability of materials and batches.

    • Quality & non-conformance

      In-process checks, SPC, deviations and electronic batch records.

    • ERP & PLC integration

      Two-way integration with ERP for orders and PLCs for live data.

    • Paperless operator UX

      Work instructions, e-signatures and digital logbooks at every station.

  • WMS

    Software

    Warehouse Management System

    Inventory, picking and yard for high-throughput logistics

    A WMS built for high-volume operations: directed put-away, wave and zone picking, real-time stock by location/lot/serial, and clean integration with carriers and TMS.

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    • Inbound & put-away

      Goods receipt, inspection, directed put-away and cross-docking.

    • Inventory & cycle count

      Real-time stock by location, lot, serial and license plate.

    • Wave & order picking

      Wave, batch, zone and discrete picking with task interleaving.

    • Yard & dock management

      Appointment scheduling, dock-door allocation and yard moves.

    • Mobile, voice & RF

      Operator UX on RF guns, voice picking and wearable scanners.

    • Carrier & TMS integration

      Shipping, manifesting and seamless hand-off to transport.

  • WES

    Software

    Warehouse Execution System

    Bridges WMS to the physical floor - PLCs, robots, conveyors

    WES absorbs the messy physical world so your WMS can stay standard. It talks directly to PLCs, AGV/AMR fleets, AS/RS and WCS - and pushes pre-pick logic back to the WMS as clean tasks.

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    • PLC & device protocols

      OPC UA, Modbus, Profinet, EtherNet/IP straight to controllers and I/O.

    • Robots & AS/RS

      AGV/AMR fleets, stacker cranes, shuttles and robotic cells in one flow.

    • WCS orchestration

      Conveyors, sorters, PTL/DTL/LTL, scanners and weighers from one layer.

    • Real-time decisions

      Slot allocation, route optimization and event-driven re-planning.

    • Sequence & prepick logic

      Cart building, pick-route calculation and prepick requests to the WMS.

    • Clean WMS integration

      WMS stays out-of-the-box; physical-world customization lives in WES.

  • AI

    Software

    AI Vision Tracking

    Detect, classify and track without barcodes or RFID

    A flexible AI detection and tracking platform that runs on the edge. Multi-camera tracking of the same object across MES and WMS environments - from site mapping and simulation to trained weights and live tracking on the floor.

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    • Detection & classification

      Identify objects, pallets, cartons, people or assets in real time.

    • Multi-camera tracking

      Track the same item across multiple streams with handover between cameras.

    • Zones & rules

      Polygon entry/exit, buffers and quality zones trigger events on crossing.

    • Anomaly detection

      Catch stacking, wrapping or labelling issues before they reach the customer.

    • PLC, MES & WMS integration

      Signal PLC queues, MES and WMS so the process halts, diverts or confirms.

    • Edge deployment

      Runs on NVIDIA Jetson Orin - low latency, no cloud round-trip.

  • 3D

    Software

    3D Digital Twin

    Build your factory like Minecraft - and bind it to live data

    Author smart 3D models, assemble your factory on a real floorplan, and link every asset to MES/WMS/WES. Share any viewpoint as a live URL for BI, operator screens, VR training and UAT.

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    • Model your assets

      Built-in 3D editor for machines, racks, conveyors and AGVs - reusable library.

    • Smart, data-bound models

      Models react to live MES/WMS/WES events: stock, alarms, animations.

    • Scene builder

      Place models on a grid Minecraft-style, with floorplans, walls and levels.

    • MES / WMS / WES integration

      Bind each placed asset to its operational object - real operations drive the twin.

    • Shareable viewpoints

      Save any camera angle as a URL for BI, operator HMIs and supervisor screens.

    • VR training & UAT

      Walk a green-field factory in VR and replay real flows for user acceptance testing.

    • Contextual filters

      Highlight stock for a single order and let everything else fade away.

Rocket lifting off

Ready to transform your operations?

Talk to a 3ops expert about your manufacturing or logistics challenge.